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Rockwell launches CompactLogix 5390 for safer automation

Rockwell launches CompactLogix 5390 for safer automation

Wed, 14th Oct 2026 (Today)
Mara Sugue
MARA SUGUE News Editor

Rockwell Automation has launched its CompactLogix 5390 controller, expanding its Integrated Architecture controller family.

The controller is aimed at machine builders and manufacturers operating more connected, data-heavy industrial systems. Rockwell says the new model combines integrated safety, cybersecurity features and higher performance in a single control platform.

As applications grow larger and more complex, industrial users are placing greater demands on control systems. Those pressures include managing integrated safety, stronger cybersecurity, greater operational visibility and more capacity without increasing engineering effort.

CompactLogix 5390 builds on Rockwell's Logix platform. Its security functions are aligned with IEC 62443-4-2 and it is designed with readiness for the EU Cyber Resilience Act, which may matter for manufacturers and machine builders working across multiple markets.

The controller also supports local PointMax I/O for more modular system designs. Rockwell says the unit has a footprint 43% smaller than previous CompactLogix 5380 controllers, which could reduce panel space requirements and allow greater standardisation across machine ranges.

The launch comes as automation suppliers place more emphasis on combining control, safety and cybersecurity into fewer components. That reflects a broader shift in industrial technology, as machine builders and end users face pressure to update equipment for regulatory demands while maintaining flexibility and visibility across operations.

Within Rockwell's portfolio, the CompactLogix 5390 sits in the company's Integrated Architecture ecosystem. It works with PointMax I/O, Kinetix motion products, PowerFlex drives, Stratix networking technologies, FactoryTalk Design Studio software and other visualisation tools.

This approach is intended to help users link standalone machines with larger production systems through a common architecture. Rockwell says that can simplify engineering workflows and reduce commissioning risk as customers scale from compact machines to more complex lines and process systems.

Siva Iyyamperumal, Senior Product Manager, Rockwell Automation, described the market pressures behind the release.

"Manufacturers and machine builders are being asked to do more than deliver performance. They must also address increasingly stringent cybersecurity and safety requirements while managing larger, more connected operations," said Siva Iyyamperumal, Senior Product Manager, Rockwell Automation.

He added: "CompactLogix 5390 controllers bring these capabilities together in a single platform, helping customers simplify machine design, support regulatory readiness and scale advanced automation applications with confidence."

Product focus

Rockwell framed the controller as part of its compact automation offering for original equipment manufacturers, systems integrators and end users. The product is intended for more complex machines, process skids and production systems where control and information requirements are growing.

The emphasis on a smaller physical footprint also points to a practical issue in industrial automation projects: space inside electrical panels. Reducing controller size can make it easier for machine builders to fit more functionality into standard designs, especially when equipment must include additional networking, safety and power components.

Regulatory pressure

Cybersecurity requirements are becoming a more visible factor in industrial procurement and machine design. By highlighting alignment with IEC 62443-4-2 and readiness for the EU Cyber Resilience Act, Rockwell is positioning the controller around compliance concerns as well as technical specifications.

That may resonate with equipment makers serving customers in sectors where connected assets, operational data and remote access create greater security obligations. Integrated safety functions are also increasingly expected in machinery sold into regulated environments, reducing the appeal of bolt-on approaches that add cost and design complexity.

For Rockwell, the CompactLogix 5390 extends a controller line that sits at the centre of how many customers connect drives, motion systems, I/O, software and networking within one automation framework. The latest model is intended to help customers manage more sophisticated automation applications with less complexity.